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Leather

 



   Dehairing
   Degreasing
   Defolding
   Bating
   Soaking
 
  Dehairing enzymes

Enzymatic
Dehairing in tanneries has been envisaged as an alternative to Sulfides. Tanneries are constantly concerned about the obnoxious odor and pollution caused by the extremely toxic sodium sulfide used in the Dehairing process step. Deaths due to this toxic chemical process have even been reported. Worldwide, it is estimated that 315 million bovine leathers are produced per year. Considering a waste treatment cost of $0.30 per m2 of leather produced, more than $1 million is spent per day to treat the waste from tanneries around the world. We report here a novel keratinase from Bacillus subtilis that has the potential to replace sodium sulfide in the Dehairing process
.
Hides and skins have hair attached to them that must be removed for their use as leather. The conventional way to remove hair from hides is to use harsh chemicals such as lime and sodium sulfide. These chemicals completely dissolve the hair and open up the fiber structure. With enzyme-assisted Dehairing, it is possible to reduce the chemical requirements and obtain a cleaner product and a higher area yield with fewer chemicals in the wastewater. Since the enzyme does not dissolve the hair as the chemicals do, it is possible to filter out the hair, thus reducing the chemical and biological oxygen demand of the wastewater.
AESL offers ECODEHAIR for Dehairing of hides and skin.

SEBLIME:
is new generation enzyme based ecofriendly biodegradable, sulfide free liming agent. It has optimum swell regulating properties which result in excellent grain smoothness.

  Degreasing enzymes

Lipases offer the tanner two advantages over solvents or surfactants: improved fat dispersion and production of waterproof and low-fogging leathers. Alkaline lipases are applied during soaking and/or liming, preferably in combination with the relevant protease. Among other things, the protease opens up the membranes surrounding the fat cell, making the fat accessible to the lipase. The fat becomes more mobile and the breakdown products emulsify the intact fat, which will then distribute itself throughout the pelt so that in many cases a proper degreasing with surfactants will not be necessary. This facilitates the production of waterproof and low-fogging stock. Lipases can also be applied in an acid process, e.g. for pickled skin or wool-on and fur, or a semi-acid process for wet blue.
Not many companies offer this solution by enzymatic way. AESL is one of the few companies offering degreasing enzyme.

Advanced EnzyTech Solutions Ltd.
introduces the SEB Series for this age-old technology to make it Eco-friendly, easy to handle and profitable.

SEBDEFAT:
is unique degreasing agent for wet blue used for retaining and fat liquoring operation

SEBDEGREASE:
is new generation enzyme based ecofriendly biodegradable, degreasing agent. It has optimum swell regulating properties which result in excellent grain smoothness

  Defolding enzymes

Given the amount of legislation on the environment tanners are required to reduce all kinds of pollution (solid waste, dissolved or suspended substances in effluents). It is well known that beam house operation cause the highest pollution during the leather manufacturing process. The replacement of the conventional dehairing process with sodium sulfide and lime by a less polluting procedure is of paramount important to the tanner.
Several alternatives to the conventional process have studied from renowned institutes & tanners all over the world. Yet most processes could reduce use of Sulfide to about 40-50% level. Hence, tanners have had to resort to vigorous measures in Effluent Treatment part.
A unique product for wet blue application for soak back and remove the folding marks coming in finishing operation. It has the following properties.
1. Quick soak back of the pelt
2. Remove the folding marks
3. Make the leather soft with out loosen the fib ire bundles
4. Remove the lime
5. Level the dye and make smooth grain even coloration
6. Improve the better chrome exhaustion

Advanced EnzyTech Solutions Ltd.
introduces the SEB Series for this age-old technology to make it Eco-friendly, easy to handle and profitable

SEBDEFOLD:
It is a free flowing white powder for defolding of Leather.

  Bating enzymes

In this final beam-house process, residues of non-collagen protein and other interfibrillary material are removed. This leaves the pelt clean and relaxed, ready for the tanning operation. Traditionally, pancreatic bates have been used, but bacterial products are gaining more and more acceptance. By combining the two types of protease or using SEBate Acid, the tanner gets an excellent bate with synergistic effects which can be applied to all kinds of skin and hide. The desired result of a clean grain with both softness and tightness is achieved in a short time.
Pickled skins and wet-blue stock have become important commodities. A secondary bating is necessary due to non-homogeneity. For skins as well as double face and fur that have not been limed and bated, a combination of an acid protease and lipase or Acid Bate / SEBate Series from AESL ensures increased evenness, softness and uniformity in the dyeing process. Wetblue intended for shoe uppers is treated with a semi-acid protease combined with a lipase, resulting in improved consistency of the stock.

Advanced EnzyTech Solutions Ltd
. introduces the SEB Series for this age-old technology to make it Eco-friendly, easy to handle and profitable

SEBBATE ACID:
A versatile acidic bate with combination of different enzymes

SEBBATE ALKALI: It is highly concentrated powder providing better economy of use in bulk leather tanning.

  Soaking enzymes

Restoration of the water of salted stock is a process that traditionally applied surfactants of more or less biodegradability. Alkaline Proteases, with a pH optimum around 9-10, are now widely used to clean the stock and facilitate the water uptake of the hide or skin. The enzyme breaks down soluble proteins inside the matrix, thus facilitating the removal of salt and hyaluronic acid. This makes room for the water. Lipases provide synergy.

Advanced EnzyTech Solutions Ltd.
introduces the SEB Series for this age-old technology to make it Eco-friendly, easy to handle and profitable.

SEBSOAK:
is highly effective enzyme from AESL for soaking application.
 
 

    
 



Grey cotton in any form needs to be Scoured in order to remove natural and foreign impurities. Scouring removes wax and fat from the cuticle, pectin
 



Pilling is a major problem in Textile and Apparel manufacturing. Pilling is defined as the tendency of fibers to work loose from a surface and form